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Mike Lynch
2 min read
What percentage of time are your machines in production?
I’ve done quite a bit of in-plant consulting and training over the years. While walking shop floors, and as you can imagine, I’m always...
71 views0 comments
Mike Lynch
1 min read
How well do you maintain your hydraulic chucks?
Hydraulic chucks are very common workholding devices – especially on CNC turning centers. They provide a tremendous mechanical advantage....
47 views0 comments
Mike Lynch
2 min read
Activating a custom macro from a T word
This is necessary if you want to incorporate the techniques shown in the Macro Maven article of this newsletter. With custom macro B, you...
449 views1 comment
Mike Lynch
9 min read
Eliminating calculations for offset entries
Almost every offset entry your operators make requires some kind of calculation to be done before an offset adjustment can be made. Say,...
412 views0 comments
Mike Lynch
3 min read
Restarting after breaking a tap
One of the most frustrating problems a CNC operator can have is breaking a tap in the middle of taping many holes. The broken tap, of...
399 views0 comments
Mike Lynch
2 min read
Separating cutting and non-cutting time in a CNC cycle
Managers often want to know the percentage of time a machine is actually cutting something in a CNC cycle, but trying to calculate...
454 views0 comments
Mike Lynch
7 min read
The most important thing a CNC operator must know
Most companies expect a lot from their CNC operators. Common tasks include: Loading and unloading workpieces Activating and monitoring...
685 views0 comments
Mike Lynch
2 min read
How machine maintenance affects safety
The primary reason companies perform preventive maintenance on their production equipment is to minimize, if not eliminate, unpredicted...
62 views0 comments
Mike Lynch
1 min read
Protecting #500 series permanent common variables
Many applications for custom macro B require the use of permanent common variables. These variables range in the #500 series and, of...
1,154 views0 comments
Mike Lynch
2 min read
The SETVN command
In custom macro B, SETVN stands for Set Variable Name. It allows you to place a short message – up to eight characters long – next to...
1,591 views0 comments
Mike Lynch
3 min read
Programming with the appropriate structure
In past issues of The Optional Stop, we’ve stressed the importance of maintaining a good structure in your programs. The primary reason...
201 views0 comments
Mike Lynch
3 min read
Do you provide production run documentation?
Most companies have developed setup documentation to help setup people get CNC machines ready to run production. Information about the...
58 views0 comments
Mike Lynch
2 min read
When not to use a dwell command!
As you know, G04 is used to specify a dwell – or pause – in your CNC program’s execution. With Fanuc controls, the format for the dwell...
467 views0 comments
Mike Lynch
2 min read
Two Parameters related to measurement systems
As you probably know, current model CNC machines can be used with two measurement systems – the Imperial (inch) measurement system and...
86 views0 comments
Mike Lynch
2 min read
A face milling custom macro
Suggested by Glenn J. Doutrich Sr. of Inside Development Systems, Inc. I’ve had several requests recently for this custom macro – so,...
3,753 views0 comments
Mike Lynch
3 min read
When are plane selection commands required?
There are three basic plane selection commands: G17 – XY plane selection G18 – XZ plane selection G19 – YZ plane selection When you first...
641 views0 comments
Mike Lynch
3 min read
Do your people understand the implications of on-line (internal) and off-line (external) tasks?
What may be obvious to one person may not seem so to another. This is why – as a manager – you must understand and be willing to teach...
31 views0 comments
Mike Lynch
1 min read
How much safety training do you provide?
Most companies assume quite a bit of their employees when it comes to safety issues. They assume their employees know how to stay safe in...
29 views0 comments
Mike Lynch
2 min read
Controlling when the machine stops reading a program
All CNC machines made today allow you to transfer program to and from a distributive numerical control (DNC) system. Indeed, you probably...
525 views0 comments
Mike Lynch
3 min read
Multiple machining operations on holes
It is not uncommon to perform several machining operations on a group of holes. You may, for example, have to spot drill, drill, and tap...
138 views0 comments
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